Bioreactor Scale-Up Strategy: Key Concepts and Approaches



How does Graphtal’s expertise turn complex scale-up into a cost-efficient, data-driven process?

Our Bioreactor Scale-Up Focused Offerings:
Mechanistic Modelling for Scale-Up: Build first-principle models to understand key process parameters and enable predictive scale performance.
CFD-Based Bioreactor Hybrid Modelling: Use Computational Fluid Dynamics to simulate fluid flow, mixing(tm), and mass transfer (KLa) — critical for scaling bioreactors with high accuracy and validated models.
Data-Driven Process Modelling: Harness historical prior knowledge and process data to optimize scale-up strategies and uncover hidden process challenges.
Hybrid Modelling: Combine mechanistic and machine learning models to accurately forecast performance across scales and bioreactor types.
Regression Models: Efficiently explore process conditions at pilot and commercial scale, reducing experimental burden and enabling scalable design spaces.
Machine Learning for Predictive Scale-Up: Apply ML algorithms to anticipate scale-up risks, optimize process settings, and ensure product quality at scale.
Multivariate Data Analysis (MVDA): Support consistent quality during scale-up with advanced statistical analysis across batches and production scales.

Technology Assessment, Software Tools, and Scale-Up Training: Evaluate new tools for scalability, and empower teams with specific trainings on scale up, scale down, modelling, and other digital scale-up strategies.

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